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1KD Piston Set 13101-0L030 with Heat-Treated Aluminum Alloy and 96.0 mm Bore Diameter for Toyota Hilux Land Cruiser Prado 3.0 D-4D 1KD-FTV

1KD Piston Set 13101-0L030 with Heat-Treated Aluminum Alloy and 96.0 mm Bore Diameter for Toyota Hilux Land Cruiser Prado 3.0 D-4D 1KD-FTV

Cuota De Producción: 8 piezas
Precio: negotiable
Embalaje Estándar: Paquete Neutral o según petición del cliente
Período De Entrega: 5-8 días laborables
Método De Pago: T/T, Unión Occidental
Capacidad De Suministro: 10000 unidades/mes
Información detallada
Lugar de origen
Porcelana
Nombre de la marca
YIMI
Certificación
ISO/TS16949
Número de modelo
Toyota Hilux Land Cruiser Prado 3.0 D-4D 1KD-FTV
Diámetro interior:
96,0 milímetros
Altura de la compresión:
49,6 milímetros
altura total:
78,5 milímetros
Diámetro del pasador de muñeca:
34,0 milímetros
Longitud del pasador de muñeca:
73,0 milímetros
Diámetro del recipiente de combustión:
51,8 milímetros
Profundidad del hueco:
0,55 milímetros
Peso por pistón:
1,00 kilos
Resaltar:

1KD piston set with heat-treated aluminum alloy

,

Toyota Hilux Prado 3.0 D-4D piston set

,

96.0 mm bore diameter piston set

Descripción del producto
1KD Piston Set 13101-0L030 For Toyota Hilux Land Cruiser Prado 3.0 D-4D 1KD-FTV
Product Overview

The 1KD piston set carrying Toyota OEM number 13101-0L030 is a direct factory-spec replacement for the 3.0L D-4D turbo-diesel engine. This piston assembly includes the piston, piston pin, and circlips, engineered to restore factory compression and combustion efficiency when original pistons have suffered cracking failure.

Toyota 1KD-FTV Piston Set 13101-0L030
Part Number:13101-0L030Product Name:Piston Set
Car Model:Toyota Hilux Land Cruiser PradoEngine Model:Toyota 1KD-FTV
Condition:100% Brand NewSize:Standard
Weight:StandardOrigin:China Mainland
Main Market:Middle East, Asia, Africa, South America, North America & Europe
Package:Neutral Packing Or Make It As Requested
Material:High-strength aluminum alloy & precision bearingsCooling Type:Engine coolant circulation
Installation:Direct OEM replacementQuality Standard:OEM equivalent / ISO quality control
Technical Specifications

Engine Details: 2,982 cc common rail turbo-diesel with bore and stroke of 96.0 mm × 103.0 mm, generating 171-190 horsepower and up to 410 Nm of torque. Compression ratio: 17.9:1 (early versions) to 17.4:1 (later Euro 4 variants).

Piston Ring Groove Dimensions
Groove PositionRing Groove WidthCorresponding Ring Set (OE: 13011-30020)
Top groove (1st compression)2.00 mmTop compression ring (2.00 mm)
Second groove (2nd compression)1.50 mmSecond compression ring (1.50 mm)
Third groove (oil control)3.00 mmOil control ring (3.00 mm, 3-piece design)
Vehicle Applications
Toyota Hilux (7th generation)
Model / ChassisYearsDetails
Hilux KUN152005-20112KD-FTV (2.5L diesel), also accepts 1KD-FTV pistons
Hilux KUN252005-20111KD-FTV 3.0 D-4D
Hilux KUN262005-20151KD-FTV 3.0 D-4D
Hilux KUN362011-20151KD-FTV 3.0 D-4D
Toyota Land Cruiser Prado
ChassisEngineYears
KDJ90 / KDJ95 (J90)1KD-FTV08.2000 - 09.2002
KDJ120 / KDL125 (J12)1KD-FTV2002-2009
KDJ150 / KDJ155 (J15)1KD-FTV2009-2015
Other Applications
  • Toyota Fortuner (KUN51): 2005-2015 - 1KD-FTV 3.0 D-4D
  • Toyota Hiace / RegiusAce (KDH series): 2005-2019 - 1KD-FTV 3.0 D-4D
  • Toyota 4Runner (select markets): 4Runner / Hilux Surf (KZN185) 1998-2002
Failure Analysis

The 1KD-FTV engine has a documented history of piston cracking, particularly affecting Euro 4 versions (2006-2009). Failure symptoms include sudden power loss, metallic knocking at idle, black smoke from exhaust, and excessive crankcase pressure.

Piston VersionYearsStatus
13101-30020 / 30040 / 300502000-2004Problem-free - included fibrous metal reinforcement
13101-300602003-2006First revision - combustion chamber shape changed
13101-300902006-2009 (Euro 4)Most problematic - widespread cracking failures
13101-30150 / 13101-302002009+Revised pistons with improved strength

The 13101-0L030 is the aftermarket/service reference for the strengthened piston design that supersedes the defective 13101-30090 pistons.

Features & Benefits
Revised High-Strength Piston Design

This 13101-0L030 piston is the later service revision that supersedes defective pistons. Incorporates high-strength materials specifically engineered to eliminate crown cracking.

Alfin Anodized Oil-Gallery Cooling

Features an alfin anodized oil-gallery cooling channel below the ring belt. Reduces piston crown temperature by up to 80°C compared to non-cooled pistons.

Precision 96.0 mm Diameter

Manufactured to exact 96.0 mm bore diameter, precisely matching Toyota's original cylinder bore specification.

Heat-Treated Aluminum Alloy with Reinforcement

Constructed from heat-treated aluminum alloy with fibrous metal reinforcement structure embedded in the piston crown for additional strength.

Complete Piston Set

Set of four pistons for the 4-cylinder 1KD-FTV engine. Includes four pistons, four wrist pins, and eight circlips.

Quality Control
QC ItemVerification Method
Piston diameterPrecision micrometer measurement - 96.0 mm ±0.005 mm
Compression height measurementMeasured from wrist pin center to crown flat - 49.6 mm ±0.1 mm
Combustion bowl diameterLaser measurement - 51.8 mm ±0.1 mm
Wrist pin bore diameterAir gauge measurement - 34.0 mm ±0.005 mm
Ring groove width (top)Go/no-go gauge - 2.00 mm +0.02 mm / -0.00 mm
Ring groove width (second)Go/no-go gauge - 1.50 mm +0.02 mm / -0.00 mm
Ring groove width (oil)Go/no-go gauge - 3.00 mm +0.02 mm / -0.00 mm
Crown profile (recess depth)CMM measurement - 16.3 mm ±0.2 mm
Material hardnessBrinell hardness test per batch (batch sampling)
Full dimensional inspection100% CMM measurement
Installation & Maintenance
⚠️ IMPORTANT: The 1KD-FTV engine uses a 96.0 mm cylinder bore. If original cylinder bores are worn beyond service limits, oversized pistons (0.50, 0.75, or 1.00) are available. Replacement cylinder liners (OE 11401-0L090) must be installed if honing and oversized pistons don't bring bore within specification.
Recommended Replacement Indicators
SymptomDiagnosis
Sudden loss of power - engine running on three cylindersCracked piston crown causing compression loss
Loud metallic knock at idlePiston skirt or crown fracture
Black smoke from exhaust under accelerationIncomplete combustion due to loss of compression
Excessive crankcase pressure (blow-by)Combustion gases bypassing cracked piston
Rough idle and misfire codes (P0301-P0304)Cylinder contribution test pinpoints failed cylinder
Metal debris in oil system or oil filterPiston crown fragments circulating in lubrication system
High-mileage 1KD-FTV engine (exceeding 150,000 km)Preventive replacement - many failures occur between 100,000-150,000 km
Recommended Additional Components
ComponentOE NumberNotes
Piston ring set13011-30020Required for each piston set - order separately
Cylinder liner kit11401-0L090Required when cylinder bores are worn or damaged
Head gasket set04111-0L0* seriesFull overhaul gasket set for 1KD-FTV
Oil cooler15710-0L030Replace if contaminated with metal debris
Packaging & Supply
  • Individual packaging: Sealed in anti-static VCI bag, foam-lined carton
  • Carton dimensions: Approximately 25 × 20 × 10 cm per piston
  • Net weight: 1.00 kg per piston; set of 4: 4.00 kg
  • Gross weight (with packaging): 5.0 kg per set
  • Master carton: 10 sets (40 pistons) per export carton
  • Lead time: 3-7 working days for stock orders
  • Minimum order quantity: 1 set (sample order available)
  • Shipping methods: FedEx, UPS, DHL for samples; sea freight for bulk
  • H/S Code: 8409.91
Quick Summary

The Toyota 1KD piston set 13101-0L030 is an OEM-specification replacement for the 3.0L D-4D turbo-diesel engine in Hilux, Land Cruiser Prado, Fortuner, and Hiace vehicles. The set includes four pistons, four wrist pins, and eight circlips with standard bore diameter of 96.0 mm.

Before ordering: This piston set is for the 1KD-FTV 3.0L engine. The 2KD-FTV 2.5L engine shares the same 96.0 mm bore but different stroke; verification with VIN or engine code is recommended.

Ordering notes: Piston rings are not included with this piston set. The matching ring set is OE 13011-30020.
productos
DETALLES DE LOS PRODUCTOS
1KD Piston Set 13101-0L030 with Heat-Treated Aluminum Alloy and 96.0 mm Bore Diameter for Toyota Hilux Land Cruiser Prado 3.0 D-4D 1KD-FTV
Cuota De Producción: 8 piezas
Precio: negotiable
Embalaje Estándar: Paquete Neutral o según petición del cliente
Período De Entrega: 5-8 días laborables
Método De Pago: T/T, Unión Occidental
Capacidad De Suministro: 10000 unidades/mes
Información detallada
Lugar de origen
Porcelana
Nombre de la marca
YIMI
Certificación
ISO/TS16949
Número de modelo
Toyota Hilux Land Cruiser Prado 3.0 D-4D 1KD-FTV
Diámetro interior:
96,0 milímetros
Altura de la compresión:
49,6 milímetros
altura total:
78,5 milímetros
Diámetro del pasador de muñeca:
34,0 milímetros
Longitud del pasador de muñeca:
73,0 milímetros
Diámetro del recipiente de combustión:
51,8 milímetros
Profundidad del hueco:
0,55 milímetros
Peso por pistón:
1,00 kilos
Cantidad de orden mínima:
8 piezas
Precio:
negotiable
Detalles de empaquetado:
Paquete Neutral o según petición del cliente
Tiempo de entrega:
5-8 días laborables
Condiciones de pago:
T/T, Unión Occidental
Capacidad de la fuente:
10000 unidades/mes
Resaltar

1KD piston set with heat-treated aluminum alloy

,

Toyota Hilux Prado 3.0 D-4D piston set

,

96.0 mm bore diameter piston set

Descripción del producto
1KD Piston Set 13101-0L030 For Toyota Hilux Land Cruiser Prado 3.0 D-4D 1KD-FTV
Product Overview

The 1KD piston set carrying Toyota OEM number 13101-0L030 is a direct factory-spec replacement for the 3.0L D-4D turbo-diesel engine. This piston assembly includes the piston, piston pin, and circlips, engineered to restore factory compression and combustion efficiency when original pistons have suffered cracking failure.

Toyota 1KD-FTV Piston Set 13101-0L030
Part Number:13101-0L030Product Name:Piston Set
Car Model:Toyota Hilux Land Cruiser PradoEngine Model:Toyota 1KD-FTV
Condition:100% Brand NewSize:Standard
Weight:StandardOrigin:China Mainland
Main Market:Middle East, Asia, Africa, South America, North America & Europe
Package:Neutral Packing Or Make It As Requested
Material:High-strength aluminum alloy & precision bearingsCooling Type:Engine coolant circulation
Installation:Direct OEM replacementQuality Standard:OEM equivalent / ISO quality control
Technical Specifications

Engine Details: 2,982 cc common rail turbo-diesel with bore and stroke of 96.0 mm × 103.0 mm, generating 171-190 horsepower and up to 410 Nm of torque. Compression ratio: 17.9:1 (early versions) to 17.4:1 (later Euro 4 variants).

Piston Ring Groove Dimensions
Groove PositionRing Groove WidthCorresponding Ring Set (OE: 13011-30020)
Top groove (1st compression)2.00 mmTop compression ring (2.00 mm)
Second groove (2nd compression)1.50 mmSecond compression ring (1.50 mm)
Third groove (oil control)3.00 mmOil control ring (3.00 mm, 3-piece design)
Vehicle Applications
Toyota Hilux (7th generation)
Model / ChassisYearsDetails
Hilux KUN152005-20112KD-FTV (2.5L diesel), also accepts 1KD-FTV pistons
Hilux KUN252005-20111KD-FTV 3.0 D-4D
Hilux KUN262005-20151KD-FTV 3.0 D-4D
Hilux KUN362011-20151KD-FTV 3.0 D-4D
Toyota Land Cruiser Prado
ChassisEngineYears
KDJ90 / KDJ95 (J90)1KD-FTV08.2000 - 09.2002
KDJ120 / KDL125 (J12)1KD-FTV2002-2009
KDJ150 / KDJ155 (J15)1KD-FTV2009-2015
Other Applications
  • Toyota Fortuner (KUN51): 2005-2015 - 1KD-FTV 3.0 D-4D
  • Toyota Hiace / RegiusAce (KDH series): 2005-2019 - 1KD-FTV 3.0 D-4D
  • Toyota 4Runner (select markets): 4Runner / Hilux Surf (KZN185) 1998-2002
Failure Analysis

The 1KD-FTV engine has a documented history of piston cracking, particularly affecting Euro 4 versions (2006-2009). Failure symptoms include sudden power loss, metallic knocking at idle, black smoke from exhaust, and excessive crankcase pressure.

Piston VersionYearsStatus
13101-30020 / 30040 / 300502000-2004Problem-free - included fibrous metal reinforcement
13101-300602003-2006First revision - combustion chamber shape changed
13101-300902006-2009 (Euro 4)Most problematic - widespread cracking failures
13101-30150 / 13101-302002009+Revised pistons with improved strength

The 13101-0L030 is the aftermarket/service reference for the strengthened piston design that supersedes the defective 13101-30090 pistons.

Features & Benefits
Revised High-Strength Piston Design

This 13101-0L030 piston is the later service revision that supersedes defective pistons. Incorporates high-strength materials specifically engineered to eliminate crown cracking.

Alfin Anodized Oil-Gallery Cooling

Features an alfin anodized oil-gallery cooling channel below the ring belt. Reduces piston crown temperature by up to 80°C compared to non-cooled pistons.

Precision 96.0 mm Diameter

Manufactured to exact 96.0 mm bore diameter, precisely matching Toyota's original cylinder bore specification.

Heat-Treated Aluminum Alloy with Reinforcement

Constructed from heat-treated aluminum alloy with fibrous metal reinforcement structure embedded in the piston crown for additional strength.

Complete Piston Set

Set of four pistons for the 4-cylinder 1KD-FTV engine. Includes four pistons, four wrist pins, and eight circlips.

Quality Control
QC ItemVerification Method
Piston diameterPrecision micrometer measurement - 96.0 mm ±0.005 mm
Compression height measurementMeasured from wrist pin center to crown flat - 49.6 mm ±0.1 mm
Combustion bowl diameterLaser measurement - 51.8 mm ±0.1 mm
Wrist pin bore diameterAir gauge measurement - 34.0 mm ±0.005 mm
Ring groove width (top)Go/no-go gauge - 2.00 mm +0.02 mm / -0.00 mm
Ring groove width (second)Go/no-go gauge - 1.50 mm +0.02 mm / -0.00 mm
Ring groove width (oil)Go/no-go gauge - 3.00 mm +0.02 mm / -0.00 mm
Crown profile (recess depth)CMM measurement - 16.3 mm ±0.2 mm
Material hardnessBrinell hardness test per batch (batch sampling)
Full dimensional inspection100% CMM measurement
Installation & Maintenance
⚠️ IMPORTANT: The 1KD-FTV engine uses a 96.0 mm cylinder bore. If original cylinder bores are worn beyond service limits, oversized pistons (0.50, 0.75, or 1.00) are available. Replacement cylinder liners (OE 11401-0L090) must be installed if honing and oversized pistons don't bring bore within specification.
Recommended Replacement Indicators
SymptomDiagnosis
Sudden loss of power - engine running on three cylindersCracked piston crown causing compression loss
Loud metallic knock at idlePiston skirt or crown fracture
Black smoke from exhaust under accelerationIncomplete combustion due to loss of compression
Excessive crankcase pressure (blow-by)Combustion gases bypassing cracked piston
Rough idle and misfire codes (P0301-P0304)Cylinder contribution test pinpoints failed cylinder
Metal debris in oil system or oil filterPiston crown fragments circulating in lubrication system
High-mileage 1KD-FTV engine (exceeding 150,000 km)Preventive replacement - many failures occur between 100,000-150,000 km
Recommended Additional Components
ComponentOE NumberNotes
Piston ring set13011-30020Required for each piston set - order separately
Cylinder liner kit11401-0L090Required when cylinder bores are worn or damaged
Head gasket set04111-0L0* seriesFull overhaul gasket set for 1KD-FTV
Oil cooler15710-0L030Replace if contaminated with metal debris
Packaging & Supply
  • Individual packaging: Sealed in anti-static VCI bag, foam-lined carton
  • Carton dimensions: Approximately 25 × 20 × 10 cm per piston
  • Net weight: 1.00 kg per piston; set of 4: 4.00 kg
  • Gross weight (with packaging): 5.0 kg per set
  • Master carton: 10 sets (40 pistons) per export carton
  • Lead time: 3-7 working days for stock orders
  • Minimum order quantity: 1 set (sample order available)
  • Shipping methods: FedEx, UPS, DHL for samples; sea freight for bulk
  • H/S Code: 8409.91
Quick Summary

The Toyota 1KD piston set 13101-0L030 is an OEM-specification replacement for the 3.0L D-4D turbo-diesel engine in Hilux, Land Cruiser Prado, Fortuner, and Hiace vehicles. The set includes four pistons, four wrist pins, and eight circlips with standard bore diameter of 96.0 mm.

Before ordering: This piston set is for the 1KD-FTV 3.0L engine. The 2KD-FTV 2.5L engine shares the same 96.0 mm bore but different stroke; verification with VIN or engine code is recommended.

Ordering notes: Piston rings are not included with this piston set. The matching ring set is OE 13011-30020.
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